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Drill guide for 4040 profile self-tapping sleeves
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This drill guide will help you align self-tapping sleeves for 4040 profiles.
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This tool will help you align M6 self-tapping sleeves for 4040 I-type profiles (example). It makes it easier to get the sleeves working right the fist time you make a cut.
Some remarks:
- Make sure that the 4040 profile has a straight cut and that you apply some pressure to the guide so that it mates well with the profile in order to prevent an angled cut. (ask me how I know ;-) )
- It's best to decide that one side is the “up” side, so that you can get used to working the same way and prevent mistakes in alignment.
- Don't forget to insert the screws before capping off the end you do last, or you'll have to unscrew the last pair of sleeves. And even though the alignment tool will help you get them back into place, it is always better to have the fewest number of insertions possible, as the groove will be looser every time you put them back in again.
- Make sure you insert the unthreaded section of the sleeve first, as this will help align the sleeve with the extrusion. (it will work the other way around, but it will have a higher probability of misalignment and/or angled cuts)
- Make sure to stop drilling once the drill jaws reach the face of the tool. If you continue, you'll run the risk of destroying the mating surface for the hex bit. Finish the last bit without the tool if your bit doesn't reach far enough.
Happy drilling!