Zeta Brake Switch Extension for CRF450L
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The brake switch actuator on my Zeta pivot lever was too short. This push on part extends it by ~4mm.
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I recently bought a Honda CRF450L, fitted with Zeta levers. They are nice levers but the brake switch plunger actuator is just too short. As is, it lets the plunger pop out below the lever arm, leaving the brake light on.
This model was my test model for fit, so it hasn't got a clip on tag or cleaned up faces. It push fitted so well, I left it on and just trimmed the open end to match the chamfers on the lever with a craft knife.
Originally printed on a Prusa MK4S with a modified speed 0.25 profile, 0.4mm nozzle and eSun black PETG. Only mod I think is the lack of support. I just printed it without any support for the overhang. I push fitted it and trimmed in situ.
The wall thickness is nominally 0.4mm on the sides and rear contact face and 0.8mm on the front long chamfered face. Note the slicer will really decide the wall thickness. I used PrusaSlicer 2.9.0