Volvo EX90 Screen Tray

Update: 07/12/2025 Added a v3 version of the tray and charger.  I found that on REALLY hot days, the PETG would expand making the charger fall out.  The v3 version of the charger has more plastic around the holder to avoid this but it still doesn't hold up in the hot sun.  I switched to ASA and that seems to have done the trick.

I took inspiration from other screen trays that I've seen sitting on top of the large infotainment screens in today's EV market.  This tray sits on top of the Volvo EX90's center screen and is a perfect spot for knickknacks such as sunglasses, etc.  It was designed to NOT block any of the driver monitoring sensors.  There are two versions, one has a continuous divider in the tray area and the other has a break in the divider which makes it more suitable for sunglasses.

Print it oriented like it looks, on its bottom.  I printed this initially in PETG but had to switch to ASA for the temperature tolerance at 0.2 resolution.  You will need supports (organic recommended) for the part of the model that sits on the screen.

There are optional charger attachments that are made for the new MagSafe puck (the one with the braided cord).  The v4 version is the shortest, the top of the iPhone will be at about the same height as the top of the center display.  The v2 version is a little longer but blocks the ventilation.  The v3 version is longer and should clear the ventilation.  Print either in ASA, 0.2 resolution on its back, charger face pointing up (no supports). You will need 2x M3x20mm bolts and nyloc nuts (see screen capture) to attach it to the tray.  Refer to the screen capture that shows where the bolts mount, there insets for the nyloc nuts inside the tray to help with assembly.  This was designed with the iPhone 16 Pro in mind so I hope it fits other MagSafe iPhones.