Honeywell scanner cable strain relief
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Overmolding and strain relief for scanner end of Honeywell barcode scanner cable
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- Creative Commons — Public Domain
Overmolding and strain relief for the scanner end of cables used for various Honeywell barcode scanners, including at least some Genesis, Granit, Hyperion, Voyager, and Xenon models. The Xenon 19xx series is probably the most common.
Replacement cables for these scanners are readily available, but you can use this if you want to build a custom one. You'll need to feed the unterminated cable through and then crimp on a 10P10C connector (not 8P8C/RJ-45). The connector is locked in with two M2 x 5mm grub screws; if you don't have those you can probably use glue and/or pins. The manual for the scanner usually has the connector pinout, in a section called Standard Connector Pinouts.
I recommend having these printed in nylon to ensure the flexibility and longevity of the strain relief, but if you don't care about that it doesn't matter. The example in the photos was printed using JLCPCB's MJF nylon service.
Links:
- Xenon/Granit user guide (search for Standard Connector Pinouts)
- Honeywell scanner cables on Amazon (if you don't actually need to make your own)
Change history:
- v14 – 2025-01-19 – Initial release.