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Mercury One X-Axis Brackets for Exoslide — zdjęcie 1
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Mercury One X-Axis Brackets for Exoslide

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X-Axis Brackets and Tool Head Plate for Mercury One motion system on Exoslides

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Printables
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Creative Commons — Attribution — Noncommercial — Share Alike

Wanted to play around with Core-XY but didn't want to commit to linear rails and EVA because I'm a cheapskate and my printer already had Exoslides.  

Biggest change was moving a couple of the 3mm bolts over to line up with the Exoslides and converting them to through-hole 4mm.  There's some tiny elevation modifications that take place to account for the difference in exoslide/linear rail height and to make sure the belts are perfectly centered on the gantry exoslide.  Pulleys were shifted forward a couple of millimeters in order to get the belts to lay flat on the face of the gantry exoslide.  

Need 4x M4x40mm bolts for the gantry mounts

Need 4x M4x12MM ULTRA FLAT HEAD bolts for tool adapter plate - see attached photo for the style I used.   This was to avoid losing too much space in the front of the build plate.  

Getting the plate and belts on is kind of a pain, but it works.  Both the clamps and the plate have teeth to grip the belts.  I recommend getting the first side of the belts on with just the clamps.  For the other side, I found it easiest to get the plate screwed on loosely so the teeth just grabbed the belts in order to adjust and confirm lengths.  Then add the second clamp and tighten it down.  THEN take the screws out of the adapter plate and install whatever bracket connects to your toolhead.  

Unfortunately, while taking apart my gantry to install this I found out that my Exoslides have been warped by heat and the previous owner over-tensioning the rollers.  I was able to get them straightened out well enough to get this going, but I have already ordered the parts to move ahead with the full Mercury One setup with linear rails and EVA head.  I'm using this setup to print everything out, so it's working well enough!  

Fusion files are includes but be warned, this is literally the first thing I've done in Fusion and they are a mess.  

Print with same settings as Mercury project. 

Tagi