Anker Solix Auxiliary Battery Connector
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Connector to allow other brands of 48vdc battery to connect to Anker Solix F3800
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- Printables
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- Mechanical Parts
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- Creative Commons — Attribution
This is an electrical connector to allow a non Anker Battery to be used on the F3800 battery unit.
NOTE: This is NOT UL Listed, Not Approved by Anker! The reason that I created this model is because I have seen others successfully connect to this unit with quite powerful batteries. If the wires were to pull out of the Anker, two unfused wires would be on the ground and could be a fire hazard.
NOTE 2: The connector is my design please confirm the wiring to your system
CAUTION: Anker uses two 6 awg leads for each phase, but Anker also allows up to SIX 3840 Wh battery packs! The two 10 awg leads provide ½ the current capability of the 6 awg. This is made for one 5120 Wh battery. Even two, but NOT 6!!! If you plan on that many batteries, please use 6 awg cables! 10s will not do it!!!
***NOTE 3: I added a new model for the use of 6 AWG conductors. This one is better!
Required parts:
(4) 5mm male EC5 Banana Plugs
(2) 10 awg XT60 plug & wires. 150mm minimum length, but longer is okay.
(4) 3Mx24 cap screws (For the body)
(1) 3Mx16 cap screw (For the lock lever)
(1) Ballpoint Pen Spring (Also for the lock lever. Steal it from a pen that's out of ink!)
Assembly:
- Put the spool pieces, pictured in white, on the XT60 wires. Reds in one spool, black in the other.
- Solder the ends of each into a Banana plug. If you get solder on the outside of the plug, clean it off.
- Put the red leads through the right side hole on the back case, and the black leads through the left hole. (Note: Looking at it from the outside of the case, the mount for the lock will be on top.)
- Push the plugs through the holes on the main case. These are a tight fit, and can be assisted by using a screwdriver in the plug (not the wire). The plug will be flush with the surface when done.
- Screw the case together, using the four M3x24 screws.
- Install the split caps around the spool pieces into the case. The split threaded caps are paired! If it doesn't screw in, check that the threads make sense, you may have switched them!
- Use the M3x16 screw to connect the lock lever to the case. Don't over tighten.
- Carefully place the ballpoint pen spring in the lock lever holes. I suggest using a tweezer. (Pick the spring up off the floor and try again. Repeat as needed!)
- Plug it in and confirm that you have voltage in each of the plugs.