iPhone Standby Mode Dock and USB Charging Station, Remix from Scott Yu-Jan & OVERWERK

Originally, I set out to make the iPhone standby-mode dock by Scott Yu-Jan (original by OVERWERK) in a wife-favorite color as a Mother's Day gift, but I quickly descended deep into the rabbit hole. I started off by parameterizing it so I could change the size to accommodate her iPhone model and case. As I was doing that, I found myself making changes to the Fusion 360 features to make it simpler (at least for me), but then I ended up recomplexifying the whole thing so that the watch charger (at the top) would click in place and to accommodate a USB charging station with 2 USB-C sockets.

So here's a summary of the changes:

• Parameterized for different iPhone sizes
• Simplified features in Fusion 360 (then recomplexified for new features below)
• Watch charger clicks into place
• Accommodates a USB charging station with 2 USB sockets

Parameterization

There are user parameters for the size of the iPhone (height, width, rounding radius, and thickness) plus for all of the parts needed: the phone charger, the watch charger, the USB charging station, and the USB-C sockets. I expect it will work across a reasonable range of iPhone size parameters. I didn't go through great lengths to make sure it's robust across a wide range, but I did test over a reasonable range, so I expect it will work for most iPhone models and cases. On the other hand, the size parameters for the other parts probably will not work “out of the box” with parts other than the ones I used.

If you use the parts listed below, you should be able to just measure your iPhone with case, add a bit of wiggle room to those numbers (you want the phone to insert and remove easily), set the 4 parameters in Fusion 360, and be off to the races. 

Test fit bodies

The Fusion 360 file has “test fit” bodies for your iPhone and each of the other parts needed. Print out the TestPhoneFit to check that your phone fits comfortably in the dock before going through with printing the full dock. You don't want to do that big print only to find that it's too snug or loose for your iPhone. You won't need the other test bodies, but they were helpful to me as I was doing this model.

Parts Used/Needed

iPhone charger

The iPhone charger is the standard Apple MagSafe charger

https://www.apple.com/shop/product/MX6X3LL/A/magsafe-charger-1-m

Watch charger

The Apple Watch charger is the standard Apple Watch charger

https://www.apple.com/shop/product/MT0H3AM/A/apple-watch-magnetic-fast-charger-to-usb-c-cable-1-m

Charging station

The charging station is the Anker Prime Charger

https://www.anker.com/products/a2683-anker-prime-charger-200w-6-ports-gan?variant=43856909074582

USB-C sockets

The USB-C sockets are from Adafruit. They just click into place. I used 2 of them, and they connect to the USB-A ports of the charging station.

https://www.adafruit.com/product/4052

Slice and Print Suggestions

I recommend printing in the orientation and with supports as Scott shows in his video and as shown in my photos. I used organic supports just for the overhang where the clicker inserts into the dock. Also, I found that applying fuzzy skin to the side edges of the space where the phone charger goes gives a better snug insertion.