Sasuke Kusanagi Sword - Naruto Shippuden

Complete Overhaul of Techna_Animas' amazing design. I wanted a design file exactly how it is in the anime, where the handle and the scabbard matched flush. I liked the handle design of Technas the most so I went with his design as a base.

What I did to his design:

SWORD

• Widened the blade to 32mm
• Reduced the thickness of the blade to 8mm. (flimsy but support rod keeps it strong)
• Reduced the male pegs on each connection by 8% so they're not as snug
• Widened the handle to 40mm
• Included a 4mm hole through the sword, for an 1/8" support rod
• Added an additional blade segment to get a full sized sword.

SCABBARD

• Modeled it from the handle file, so the scabbard matched flush with the handle
• The scabbard blade hole is 13% larger than blade (largest I could fit). Fits snug at first, after sanding the blade it fits perfectly. I'm not sure about painting, paint may rub off the blade. -Included 2 - 4mm holes for 1/8" rods. Helps line up pieces for gluing and is much stronger than printed pegs.

ASSEMBLY To get a full sized sword and scabbard you will need to print:

• Handle 1 - x1
• Handle 2 - x1
• Blade Tip - x1
• Blade Middle - x4
• Blade End - x1
• Scabbard Mouth - x1
• Scabbard Middle - x4
• Scabbard End - x1

You will also need to purchase 3 - 1/8" steel rods (cut to shape when assembling). Available at most hardware stores, about $5 ea.

Each part took an average of 4 Hours to print, total print time is about 56 Hours.

The only parts I used supports for were Handle 2 and Scabbard End. I orientated the rounded ends on the print bed.

Print Settings

Printer:

FLSUN - QQS

Rafts:

Supports:

Infill:

Filament: Hatchbox or Overture PLA Shiny Silver and BlackPost-Printing =============

Fully Printed Sword

Support rods inside the Scabbard

Sword matching flush with the scabbard

Sword and Scabbard Seperated

Partially opened sword

How I Designed This ===================

My notes and sketch of my design

Category: 3D Printing