Bike Handlebar Tubeless Tool
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This 3D-printed tool keeps your tubeless repair kit exactly where you need it in case of a flat: inside your handlebar.
- Ocena
- 5 / 5
- Polubienia
- 13
- Pobrania
- 20
- Wydruki
- 1
- Wyświetlenia
- 510
- Oceny
- 1
Aktualizacja u źródła:
Informacje o modelu
- Źródło
- Printables
- Kategoria
- Outdoor Sports
- Licencja
- Creative Commons — Attribution — Noncommercial — Share Alike
The 3D-printed Bar-Tender tool keeps your tubeless repair kit exactly where you need it in case of a flat: inside your handlebar. Invisible, rattle-free, and securely stored, the tool is instantly available when the next puncture strikes. The tubeless plug is already mounted so you can get started right away without fumbling. Whether drop bar or flat bar – your repair helper is always along for the ride.
Features & Compatibility
- Tubeless tool insert with pre-loaded plug – for quick repairs.
- Extra storage insert on the opposite side for additional plugs.
- Fits handlebars with 19–21.5 mm inner diameter.
- Bayonet lock: holds the insert securely and is fun to use.
- Compatible with drop bars and flat bars (for drop bars, the handlebar tape is fixed with tape and cut flush at the end).
- Different color combinations: discreet on the bike or bright enough to find it in high grass.
3D Printing Instructions
- Best printed in PETG or other outdoor-resistant filaments.
- No supports needed, all parts are designed for clean printing. (See Picture for orientation)
- Recommended settings: 3 perimeters, 0.2 mm layer height.
Installation in Handlebar Ends
1. Choose the sheath diameter matching your handlebar’s inner diameter.
2. For flat bars: insert the sheath, then slide in the flat wedges until everything sits tight. The holes in the wedges make removal easy.
3. For drop bars: secure bar tape with tape, remove original bar plug and excess tape within the handlebar. Cut tape flush. Insert the sheath and fix with wedges.
Insert Assembly
- Insert and glue a steel pin (Ø 2.0 x 16 mm) (spokes are often Ø2,0mm at each end).
- Add an O-ring (Inner-Ø 10 mm, thickness 2.5 mm) or similar.
- Glue the insert-handle (available in three diameters) to the insert.
- glue in the tubeless tool (many cheap chineese made tools have removable bits - see picture which tool I used).
Outlook
This model can be extended and customized:
- Alternative tool inserts such as Allen key, cash compartment or a storrage for your favorite herbal cigarette.
- Parametric options and STEP files for custom logos on the handle.
- Future idea: magnetic closure similar to Fidlock – magnetically guided, mechanically locked.