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Black & Decker Workmate Power Tool Table D6255 Router Blade Dust Protector Insert — zdjęcie 1
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Black & Decker Workmate Power Tool Table D6255 Router Blade Dust Protector Insert

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If yours got damaged, here's a new one. If you need an offset hole like I did, here's the full design to play with.

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Black & Decker's Workmate Power Tool Table is a “Vintage Item” now, hahaha, I still have mine and it's still perfect apart from needing an offset hole.

I originally had a Black & Decker router, but that was truly terrible so I picked up a secondhand super one from a tool sale at Men In Sheds, and it fits the table but I can't quite get the tool lined up with the hole, so I designed a replacement insert with an offset hole.

That's a bit of a niche requirement, BUT I've included the F3D so if you want a replacement insert you can create your own. I've supplied 2 STLs, one is with my offset,  and other has the hole central. The offset is only about 2.5mm but it's significant.

To change the hole, load the F3D into Fusion, edit the sketch, and then you can change the diameter of the hole as required. You can also grab the centre of the hole and drag it to the XY axis intersection and that will make the hole perfectly centred. I didn't make it parametric, mainly due to laziness, but also because the rest of it has to fit the existing table top which is fixed size for anyone who owns that accessory. Getting the locking peg just right so it grips but doesn't snap off if you print it in PLA, was tricky! Took several attempts, I think it's about right now. If it's too tight, don't force it, shave a tiny bit off the pimple and try again, if it snaps you'll have to reprint it. 

I used standard PLA print settings (for 0.4mm nozzle and 0.2mm layers) with no adhesion, but added support of 30% zigzag to support the lugs, the supports snap off really easily after printing. 

Please Like this model if you find it useful.

If you REALLY like it, https://www.buymeacoffee.com/gigabeast :o)