Scooter Wheels (Replacement for 95mm/100mm wheels)
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This is my design for a quick to make and strong replacement wheel for a scooter!
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- Printables
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- Automotive
- Licencja
- Creative Commons — Attribution — Noncommercial
This is my design for a quick to make and strong replacement wheel for a scooter! These wheels have a tyre printed out of TPU for AMS for a comfortable yet durable ride! These wheels use 2 608 bearings and the spacer from an old set of wheels. I printed the tyre with 40% infill for a good balance between ease of ride and comfort, but feel free to experiment with that and other hardness TPU! The rims were printed out of PLA and 15% infill but preform well and seem solid. To put these together and on your scooter you will need 2 5mm Alen keys, a 24mm socket (or larger), a rubber mallet, a flat work surface and a small flat head screw driver.
Assembly
The first step is to remove the wheel. This can be done by inserting the Alen keys into either side of the axle and undoing the side closest to you like a bolt.
When you have removed the wheel, place your socket on your work surface with the opening facing up and put the wheel on top with the bearing centred so that it can fall into the socket.
Looking through the top bearing you should be able to see that the spacer between the bearings has shifted and is obscuring the hole. If it is not use a screwdriver or stick to shift the spacer.
Insert the axle through the top bearing so that it rests on the spacer and tap it with your mallet. The bearing and spacer should fall into the socket.
Place the other bearing over the socket and use the axle and mallet to tap it out. You should be left with 2 608 bearings, a spacer and an axle and bolt.
Use the flat head screwdriver to remove every scrap of support left on the printed parts. This is important because the parts are designed to have tight tolerances and a snug fit.
Insert one of the parts of the rim into the side of the tyre and tap with mallet until both parts are flush. Repeat for the other half and make sure to line up the pins.


Place one bearing into the recess in the side of the wheel and hammer until flush. Turn the wheel over and place the spacer on top of the other bearing before pressing in the other bearing.
Before fitting the new wheel to the scooter use a stick or screwdriver to to centre the spacer.
Hold the wheel in the scooters dropout with one hand and with the other push the axle through. Insert the bolt on the other side and tighten with the Alen keys.
Repeat the process for the other wheel if required and go have some fun!