Q-PACK Proton Pack 70% Scale Additional Parts - Alice Frame - Wand - LEDs

70% Scale Proton Pack Parts I made for my kids for Halloween. These parts were required to finish the pack. Had to draw them up. Hope it helps someone out. Designed for 3d printing with minimal supports. 

Alice frame uses 1/4" Steel round bar from any hardware store. Distance between sides, center to center is 219mm.

Uses Foam gym mats for a motherboard with the weight distributed on the Alice frame and away from the fragile pack joints. 

Lights were simple LEDs. 5mm round. Two AA battery holders fit in the battery box. Battery box is set in foam.

Any of this can be scaled to 100% for full size packs. 

Clear wand front tube 

   Printed in clear PETG 

   Slow and hot

PETG Inner Rear Handle Tube 

   Printed this in clear PETG 

   Adds weight and strength

Battery Box 

   Sized for foam gym mats (motherboard) 

   3x pieces Inner is glued 

   Cover is mounted with M3 screws and heat set inserts

   *Added Bottomless version

Ribbon Cable Guide or Clamp

   Add color change black-metal-black 

   M3 clearanced screw hole

Light reflector 

   Holes for 4x 5mm LEDs 

   Print in metallic so it reflects the light

Bar graph LED Holder 

   Print in metallic to reflect 

   Uses LENs from Q-Pack files

Alice Frame 

   Uses 1/4" steel round bar Bent at 219mm wide Center to center. 

   M3 clearance holes and clearance holes for M3 Heat set inserts One side provided add a second mirrored 

   Uses the Alice Brackets for the motherboard provided in Q Pack Flies. Scaled to 70% printed at 100% Infill    and drilled after. I used M6 Heat set inserts to mount it to the pack. M3 heat set inserts to mount the Alice    frame to the Brackets.

Main Alice Frame 

   No supports. Print upright.

Alice Frame Side 

   Print Flat as shown 

   Use supports in the screw slots M3 adjustable screws

Upper Strap Guide Front & Back

   for 1 1/2" webbing Epoxy in place around the upper bar 

   uses M3 heat set inserts

Alice Standoffs 

   4x Clearanced for M3 screws. Same thickness as gym mat foam. Will wedge the foam in place so no glue      required on that.

Upper clamps 

   M3 Heat set and clearanced for M3 screws 

   Use as a guide for bending the 1/4" round bar 

   Slotted for adjustability and error correction.

Lower End Caps for 1/4" Bar. 

   Hammer on with rubber mallet.

Wand Loom Holder 

   2x pieces for printing 

   No overhangs for TPU. 

   Inner Spacer is glued tapered end in.

   Printed in TPU zip tie wire loom on outside 

   Clearanced for CAT5/6 network cable for lights