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FFBeast 4080 raised assembly (No lathe necessary) — zdjęcie 1
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FFBeast 4080 raised assembly (No lathe necessary)

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Remix of the original assembly with raised internal height so no lathe work is needed.

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5 / 5
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18
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151
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1
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1166
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Źródło
Printables
Kategoria
Video Games
Licencja
Creative Commons — Attribution — Noncommercial

Update 2: Over Christmass break I was able to button up everything. Sadly I couldn't get the encoder to work (my encoder was not working correctly, the design is not the issue), so I switched to Tig33r's magnetic encoder design. Now everything is assembled and finished. The magnetic encoder has also the advantage of freeing up space on the side for DC-DC converters (if you don't use 24v van) or possibly the relays recommended on the FFBeast discord server. Later on I might design a holder for this. 

Update: I printed and built mine, along the way there were a few things needed fixing but I uploaded the updated files. Mechanically everything works, I just have some electrical gremlins left. 


The Original design requires you to remove some material from the outside of the motor to make it smooth, this often requires access to a lathe. I wanted to remix the files so that you can use the motor as is. 

The covers are raised 5mm and the raiser part is also slightly higher. I tried to model my motor in CAD and it fits but I don't know how big of a variation are there in these motors tho. The whole assembly also needs to move back a couple of millimeters to make space at the front cover. 

Also included is an alternate motor controller holder. I printed and tested on mine, it doesn't have the strongest hold but it works fine and doesn't require any drilling like the original.

  • The connector for the brake resistor wires are a tight fit, this was an oversight on my part. I used crimp ferrules and just bent them slightly to clear. Without ferrules you would have more clearance and don't need to bend.

  • On the Odesc 4.2 the heat-sink doesn't have through bolts. If you have a different controller with the ability use through bolts a different holder that utilize those would work better.  

For the printable riser:

  • The holes on the side are sized 4.5mm for 5mm OD melt in inserts (M3)

  • To hold the encoder and motor controller holder to the riser M3x10mm bolts are needed

  • For holding the sk16 to the riser you need M5x50 bolts and nuts (you might be able to use slightly longer too)

  • For holding the riser to the 4080 you need M5x50mm bolts also and T nuts

You also need a 200mm gt2 belt (as per original design, it's a tight fit but provides good tension, slightly longer could work too) and a spring for the encoder holder (original used 3d printer bed springs, I didn't have a spare so I used a 8x30mm I think with 1mm wire, max external diameter is 10mm)

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