Auxiliary Light mounts, suitable for Honda CB500X/NX500
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Honda CB500X/NX500 Auxiliary Light mounts, specifically for the 3" Nilight LED Light Pods and OEM crash bar.
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Needed to have something to mount auxiliary lights to the crash bar of my Honda NX500. They needed to fit the 3" Nilight Light Pods to the bars with a 145° inward, and 170° downward angle.
I ended up with this design that accommodates the original mounting hardware and fasteners that came with the lights. The recessed hole in the bottom bracket allows the tightening of the nyloc nut with a socket wrench. The top and bottom bracket are clamped around the 1" crash bar tubing with 4x M4 socket bolts and M4 square nuts.
Printed in ABS with 4 walls, 5 top and bottom layers and 40% infill. Added modifier (cylinder) for 100% infill around the bolt with the nyloc fastener. I added a picture to depict that, including the print orientation.
Note that the top bracket has a 0.2mm in-place support-layer that needs to get punched through after printing.