Traffic Advisor - Whelen TACTL5 compatible
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This is an amber light head traffic advisor designed to fit between backrack uprights.
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- Printables
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- Automotive
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- Creative Commons — Attribution — Noncommercial — Share Alike
This is a set of prints that will house Xprite 52026Ts, which I was able to find in an 8 pack. The light facades fit snugly into aluminum architectural U-channel that I got off McMaster, but will need to be weather sealed. I used a black RTV.
To fit between uprights of my Backrack safety rack my u-channel is 50.5in (1282.7mm) long, and could be shaved to fit better.
The plastic parts are printed in ABS. The light facades are acetone bonded together, they're designed to be printed standing upright with brims. The standoffs are designed to fit over the sealed assembly for clamping. While testing I used zipties, but fully installed things are held down by u-bolts.
The left endcap has a hole for a GX16-10 aviation connector, a screw-on 10 conductor connector. The light heads are ground switched and have multiple flash modes available internally. You will need to connector the pattern switch wire to ground repeatedly until the strobe remembers to stay in a solid only setting. Be careful to ensure the flash switch wire will not contact ground after sealing things up, lest one of your heads fall out of solid-only mode. Use crimp on butt connectors for internal wiring. Solder has no place on a vehicle, and dominos or waygos will not fit inside the u-channel.
A stock Whelen TACTL5 controller is used. You'll need a multi-conductor wire to run to the advisor. The controller connects each strobe to ground to illuminate it.