Rugged Box for Harbor Freight VIKING 1000 Peak Amp Lithium-Ion Jump Starter [59527]

Rugged box for the Viking 1000-Amp jump starter. This includes the original Rugged Box models, as well as custom inserts to hold the jump starter (battery), cables, charging brick, and charging cable. The box pieces used from the original model are the 200x185x60 v2 with default settings in fusion.

I left enough room for the pieces to have some space, but not rattle around. The box closes snugly without squeezing components. I also drop tested it from ~3 feet and it had no issues. Box inserts fit well into the box halves, but can easily be removed by hand if desired.

Requires Parts:

• Screws: 6x M3x30

• 2x Latches

• 1x of every other piece (box, lid, seal, box insert, lid insert)

The top and bottom box halves, as well as the latches, were printed with PETG. The box inserts and seal were printed with TPU.

When printing the main components, I used the following settings:

• Lid

  • Filament: PETG

  • Infill 15% (recommend higher)

  • Layer Height: 0.20mm

  • Supports: Tree (Auto)

  • Brim: Outer

  • Filament Used: 145g

  • Print time: 5h

• Box:

  • Filament: PETG

  • Infill 35%

  • Same settings as above

  • Filament Used: 199g

  • Print time: 8h 8m

• Box Insert:

  • Filament: TPU

  • Infill 15% (recommend 20%)

  • Filament Used: 230g

  • Print time: 16h 44m

• Lid Insert:

  • Filament: TPU

  • Infill: 25%

  • Filament Used: 167g

  • Print Time: 12h 10m