Nerf MegaXL Cutting Jig - for creating & trimming darts
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Jig for cutting tube cover into proper length - options for classic length body, silly shell head protruding & flush.
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Cutting jig for creating/trimming Nerf Mega XL darts
Are you stuck in a place where you cannot get MXL darts, or just want to try your own luck making them? You can use this guide to help you cut the foam pipe covers to the proper length you need. Inspired by jigs that were made for trimming Elite darts to half darts.
The gap is 1mm which should allow most of precise cutting implements to get through, while restricting the movement enough to be level. The dimensions were made for a head height of 16mm, if for some reason that differs.
Using the jig:
Insert the foam, align your hobby knife or box knife to the left side of the wall (opposite of the markings) and with sawing motion cut it for best quality. Chopping it like an onion will cause creases and fraying in the foam material.
Cutting slots for foam without the dart head | ||
|---|---|---|
Slot | Result foam length | Purpose/fit |
1 | 51mm | MXL silly shell, foam trimmed to allow the dart head to sit flush with top of the shell |
2 | 67mm | MXL silly shell, foam trimmed to top of the shell with head fully protruding |
3 | 94mm | MXL classic length, for standard length of the full dart |
Note - if you want to trim the MXL dart with the head already on, see the following table. The spacer (11mm) is optimal only for slot 3.
Cutting slots for existing dart (complete foam body + head) | ||
|---|---|---|
Slot | Result dart length | Purpose/fit |
1 | 51mm | MXL... for something? Too short and will be below the top of the Silly Shell (~67mm). Mileage may vary. |
2 | 67mm | MXL silly shell, foam trimmed to allow the dart head to sit flush with top of the shell |
3 with spacer | 83mm | MXL silly shell, foam trimmed to top of the shell with head fully protruding |
Print options
Print parts flat. It has no stress-bearing parts so you can print it with low density/thinner walls. Supports are not required, unless you don't trust your own printer.