Yamaha TW200 Rack Extension and Milk Crate Bracket

After purchasing a ManRacks Bungee Rack for my TW 200, I discovered that the rack is far too short to adequately support the bottom of the foldable milk crate I wished to use.

This rack extension lengthens the rack to ≈ 11.5" long. There is an exterior lip extends down half the diameter of the tubing while maintaining access to the bungee loops. The holes for the zip ties that secure the extension to the rack are 5mm x 2.2mm and should fit most 8" or 11" zip ties from places such as Harbor Freight.

Please check the dimensions of your particular rack before printing. There may be some slightly variations in size due to the hand made nature of the racks. The rack I received was 275mm wide at the widest portion. If unsure about the fit, print a test piece

I have also included a mounting bracket for the milk crate I used.  This bracket should help distribute the load to a larger area of the crate mesh.

There are two variations for the rack extension platform thickness, 11mm and 7.5mm. This is the thickness of the platform excluding the lip.

Print Recommendations:

• 6-8 perimeters

• 30-40% gyroid infill

• Use variable layer height for chamflet

BOM

• Zip Ties https://www.harborfreight.com/8-inch-black-cable-ties-pack-of-100-34635.html

• Milk Crate https://www.clevermade.com/products/clevercrate-milk-crate

Disclaimer: Motorcycles are inherently dangerous especially with cargo. The creator is not responsible for any and all damages that may occur from using this design. By using any portion of this design you assume any and all risk.