Proxxon KG50 upgrades
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Addons for Proxxon KG50 (funnel for vakuum cleaner & vice upgrade parts)
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I purchased the Proxxon KG 50 for cutting carbon shafts. When using the first time, i noticed that the original vice is very wobbly. Especially the moving vice jaw has a lot of play, so as you cut the material, the workpiece (the rod in my case) moves, so you get no straight cut and even breakouts in brittle material like carbon.
Also the possibility to connect a vacuum cleaner was missing...
So i started FreeCad and begun to model.
Vice: The Vice ist made of three parts. "FesteKlemmseite" is the rear vice jaw that you just slip on the original vice jaw. It has a V-grove as a bed for round material.
The original moving vice jaw hast to be replaced with the new "BeweglicheKlemmseite"-Jaw. To link it to the rod/screw, you have to insert the "Riegel"-Part
What i noticed after assembly, is that the upper part of the KG50 cannot move as low as originaly, because of the rear vice jaw that rises the vice a bit higher, especially if you rotate the vice toward the 45° mark. If that is a problem for you, just remove the "FesteKlemmseite"-hat, or feel free to edit the FreeCad model yourself.
I Printed the Jaws in PETG and the "Riegel" in ASA. Use your own Print settings and Materials.You can connect the funnel "Absaughutze" to a 40mm vac hose. if you have a smaller hose, edit the FreeCad file to your needs or use adapters.
To mount the funnel, just remove the original yellowish cover of the KG50 and replace it with the new part.
Have Fun!