Xiegu G90 box for .50 cal/12.7mm tin
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Fits 8Ah LFP/SLA battery and Xiegu DE-19 interface. CHECK YOUR DIMENSIONS BEFORE PRINTING!
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This design fits a 7Ah/8Ah SLA/LFP battery in the base. Space for the DE-19 digital interface, or the smaller digirig too, alongside plenty of space for cable management. Please do use the STEP file to make sure your battery, 9pin cable, connectors and the switch will fit.
Use a short (50cm) 9 pin RS232 cable for the display connection. One end is a right angle downwards.
Fits a rocker switch and a powerpole connector for charging. Uses https://www.printables.com/model/1098791-powerpole-panel-mount to mount the powerpole connector.
For the antenna connection, use a SO239 coupler from amazon with 4 mounting holes + 4x M3x6 countersunk. Link: https://www.amazon.co.uk/BOOBRIE-Chassis-Mounting-Adapter-Connector/dp/B07TQLNTB1
Use VHB tape on the front and rear edges of the base to attach to the bottom of the tin. For the 4.7mm holes, insert a M3 heatset insert. Remove the ears and rubber feet off the G90, and detach the control panel.
All parts printable without supports, if your printer can bridge sufficiently well.
The battery sits in the bottom section. I recommend wrapping duct tape around the battery, and leave a tab so you can pull it out easily once it is installed.
Use the following blue holes to attach the G90 to the plate. The original rubber feet screws pass up through these holes, into the G90.
The upper spacers attach through to the lower body, through the mid plate by these holes. Use M3x40mm screws, and insert the corresponding heatset inserts in the lower body. STRONGLY RECOMMENDED to print the upper spacers laying flat, round edges up. Also recommended to drill out the screw hole in the spacers.
The top plate attaches to the upper spacers using a M3x6 in the corners.
The display hinge connects using 2x M3x8. They will cut a thread in the plastic. Print the pieces laying flat for best strength.
Use these holes with heatset inserts + M3x6 to attach the screen unit
Put two M3x60 screws in these two holes. Use a nylock nut on the inside, and a suitable spring for the outside. When the display is flipped up, the screws will pop out keeping the display orientated up. To collapse the screen, push the screws back in.
