MIL Connector Insert Size D 18 Contacts (D38999 15-18)
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A MIL-DTL-38999 connector insert that can be 3D printed. Uses Molex 1560 and 1561 contacts.
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- Printables
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- Electronics
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- Creative Commons — Attribution — Noncommercial — Share Alike
These models are part of an additive manufactured print-in-place MIL spec-ish electrical connector system. These connectors consist of four components divided into two groups:
Shells, wall mount receptacle and straight plug (see Collection)
Inserts, pin and socket inserts for Molex 1561 and 1560 contacts (in this model)
The inserts are the adapter between the shells and the Molex 1561 and 1560 contacts. They localize the contacts and determine the number of contacts in the connector system.
There are multiple inserts available for every shell size (at least 2 for every shell). They are sized from 9 to 25 in steps of 2. The size corresponds to the military codes A to J. Another part in the insert code hints on the number of contacts available. All inserts of a given shell size fit in any receptacle and plug regardless of their keying. Only connector systems with equivalent insert arrangement can be electrically mated.
This model includes files for
Insert: 15-18 (18 Contacts)
Print the models as shown in the pictures for best results. You may have to remove some stringing after the print. Furthermore, a simplified assembly instruction for the inserts is included in the pictures. Depending on fit you may need to glue the insert into the shell to retain it when mating the connector.
You can combine this insert with size D shells of any keying option and build connector systems with different keying.
Check out this project on github!