Nextool Mini Sailor / Otacle P1 Belt Sheath - Scout Carry - Remix

First of all, thanks to @Foppemoa for the original. It was an excellent base to start from. Appreciate the effort you put into it and generosity to share it.

I printed this on an older Prusa Mk3S, using dried 95a TPU filament on a freshly cleaned smooth plate, no glue or other treatments. I've tried printing to a textured plate, but experienced adhesion loss. YMMV.

The extruder gear was loosened to the point of just barely grabbing the filament, which is standard for printing TPU on this printer. It took slightly less than four hours to print and used just under 20g of filament. There was a fair amount of post processing, most of which I was able to remove with a set of long needle nosed pliers. As you can see from the pictures, I'm not very good at cleanup.

I used the generic Flex profile as a baseline. Nozzle was 0.4mm, 0.2mm speed profile, 5 walls, all around. 15% infill, gyroid. no retraction. Bed temp was set to 55c and nozzle, 225c. Printed in the vertical position with no supports, brim or borders.

First layer speed limited to 20mm/s. Max speed, 45mm/s.

I'm pretty new to 3D printing, having just started in January of '26. Apologies for any faux pas I may have committed. There is still so much that I have yet to learn. Thanks for viewing and please share any feedback. Mahalo. 🤙

P.S. I like to straddle my holster across a belt loop. Was planning to cut a notch out of this design, however I don't think it will print well without supports, so I'll probably just break out the X-acto knife.

P.P.S. As of this writing (11 May 26), I'm working on a couple of "upgrades", which should be ready some time soon. First, I'm adding a notch to the back of the tool compartment to push the tool out. The retention is quite high, making extraction difficult. I think the notch will make life easier without adding risk of loss. I went on a fairly rigorous 5 mile hike this weekend and had no issues with the tool coming loose.  The second mod will be to add a cutout to allow the holster to straddle a belt loop. This should keep the holster firmly in place, making extraction easier, whilst not affecting strength. I plan to leave the back plane solid so that the notch is optional. This should prevent printing issues. I've already printed a prototype satisfactorily, however I want to refine the design a bit before posting the final model.  **update: The final model with the cutouts for straddling the belt-loop and for tool deployment are done and have been posted.  I also uploaded new pictures. Printed fine for me without supports.