uPVC Letterbox Hinge Pin + Tool — Parametric (Hex End, UK Door Letter Plate)
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Replacement hinge pin for uPVC door letterboxes hex ended, the correct type for most UK front doors.
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Informacje o modelu
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- Printables
- Kategoria
- Other House Equipment
- Licencja
- Standard Digital File License
Includes the installation tool. Print both, fix your letterbox in minutes.
The original plastic pin snaps easily, usually after a heavy-handed postman forces an oversized parcel through. A replacement pair on Amazon costs £8–9 and at least one Amazon reviewer notes they had to file the hex end down to make it fit. That's your problem solved before you've even bought anything.
What's included:
Letterbox hinge pin (hex end)
Installation tool (hex socket, V-handle)
Pre-exported STL files for the standard size — print straight away if your pin matches
Parametric OpenSCAD source file — adjust every dimension to match your specific letterbox
Why parametric matters:
Letterbox pin dimensions vary between manufacturers — Yale, ERA, Trojan and others all differ slightly in shaft diameter, length, and hex size. If the standard STL doesn't fit, open the .scad file in free OpenSCAD, change the numbers, export a new STL. The installation tool hex socket scales automatically with whatever hex size you set.
How to use the parametric file:
Download and install OpenSCAD (free — openscad.org)
Open the .scad file
Go to View → Customizer — a panel appears with all adjustable dimensions grouped by section
Measure your broken pin and match the values
Set part = "pin" and export STL, then repeat for part = "tool"
Slice and print
Dimensions (standard STL):
Total length: 86mm
Hex head: 4mm across flats, 3mm long
Main shaft: 2.8mm diameter
Thin shaft: 2.1mm diameter
Tab: 7mm long, beginning 74mm from hex end
Print Settings:
Material: PETG — do not use PLA
Seam: Random - or best config to avoid the seam on the Hex Nut
Layer height: 0.2mm
Infill: 100%
Walls/perimeters: 6 minimum
Supports: Normal
Print orientation: Horizontal (lying on its side) — do not print vertically.
Tool orientation: Flat on the bed
Tolerance: If the pin shaft is too tight in your letterbox, increase pin_tolerance by 0.1mm increments in the parametric file. If the hex socket tool doesn't fit over the pin, increase tool_hex_clearance similarly (however this is already accounted for).