Malibu / Intermatic CL638 Bollard landscape light rebuild
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The bollard lights have taken a beating over the years. The lamps keep falling out of the socket and the top pieces rust
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- Printables
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- Outdoor & Garden
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- Creative Commons — Attribution
The lights keep going out due to the MR16 bipin lights not being held securely. The top heavy lamps unplug from the socket with the slightest tap. The "sleeve" or collar slides into the base and supports the lamp securely. This is shown in the 3rd photo under the LED lamp.
The top and rings have gotten beaten up, knocked off, chewed by the weed whacker and lawn mower. So new ones were needed. The rings are basically just the top with a center hole removed. The top and rings are held on by springs. The original steel springs have largely disintegrated and were replaced with 3mm stainless steel springs. Spring stock is: https://amzn.to/4e7rXRo.
The springs are cut to length (actually about 2cm short to apply tension) and the ends are bent up to hook together.
Printed with 0.6 mm nozzle, .25mm layer height for the tops and rings. .32mm layer height for the sleeves. ASA filament was used although PETG would work as well.