AUSOM L2 - Steering Column Front Light Handlebar Mount

Please ignore electrical tape I've used to make cut-off line, this headlight is really not good at headlighting LOL.

I don't know who designed the stock headlight to be just 20cm above the ground, but unsurprisingly, it's better at blinding oncoming people than actually lighting the way ahead. Because of this, I designed this mount to move the original headlight higher up onto the steering column, just under the handlebars.

I have also designed a custom cap to plug the empty hole left in the front fender after moving the headlight — you can find it on my profile.

This mount consists of 4 separate pieces (be sure to separate them in your slicer before printing). Because of the multi-part hinge design, you will need some additional hardware:

• 1x Hinge Pin: d3 X 20mm (I simply cut a piece of an old nail)

• 1x Main Bolt: M5 (at least 37mm long) with a matching nut.

Obviously you will also need stock headlight so:

1. Remove the front fender using an Allen key.

2. Unscrew the nut that holds the factory headlight in place.

3. Carefully remove the silicone that secures the cable.

4. Cut the headlight cable so you can fully remove the lamp.

5. Solder a cable extension to allow the wire to reach the new position under the handlebars.

6. Assemble the 3D-printed mount, install the light, and secure it to the steering column.

I've printed this mount using PETG for its UV resistance and flexibility. Supports are necessary.

It's not perfect, and maybe one day I'll design a better version, but for now, I'm using it daily on my Ausom L2 and I'm really happy with the results.