Volvo 960 Modern Cup Holder Replacement | FEA Validated Design
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FEA-validated, direct-fit cup holder for Volvo 960. No modifications required. Holds modern drink sizes.
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Informacje o modelu
- Źródło
- Printables
- Kategoria
- Automotive
- Licencja
- Standard Digital File License
Description
Overview
Tired of the fragile, obsolete cup holders in your Volvo 960? This direct-fit replacement is the solution you've been waiting for. Designed through rigorous engineering analysis, this holder securely accommodates modern drink sizes while preserving the OEM aesthetic of your classic car.
Avoid the absurd $500 cost for a brittle, used OEM replacement with this reliable, fully engineered upgrade.
Key Features & Benefits
Direct OEM Fit: Slides perfectly into the factory console storage slot. Requires no vehicle modification—a true plug-and-play upgrade.
FEA Validated Strength: Engineered using Finite Element Analysis (FEA) to achieve a Factor of Safety greater than 3.4. It is structurally designed to handle a simulated 17g impact, making it far stronger than the original part.
Holds Modern Drinks: Designed specifically for a 24oz water bottle and a 12oz energy drink can, utilizing a swappable and easily removable design.
Modular Design: The cup holder separates from the mounting plate for easier printing and a more secure fit.
This isn't just a 3D model; it's a fully engineered product born from 7 iterative prototypes and real-world testing. Watch the full engineering and FEA breakdown video here: https://www.youtube.com/watch?v=0z8J_92D0Gk
Recommended Print Settings
For a strong, durable result, please follow these instructions:
Printer Technology: FDM
Recommended Material: PETG, ASA, or ABS. These materials offer the necessary heat resistance to prevent deformation in a hot car; PLA is NOT recommended for long-term durability.
Layer Height: 0.2 mm
Infill: 40% (Gyroid or Rectilinear for excellent strength-to-weight ratio)
Supports: Normal supports are required on the "Large Drink" and "Small Drink" files for the arrow mounts.
Orientation: Print the Center Console mount upside down with no supports. Print the drink holders themselves right-side up with supports.
Assembly
Print the center console mount and up to two drink holders.
Slot the arrows of the drink holders into the center console mount (designed for a loose but sturdy fit).
Press the entire assembly into the console storage slot (fits snugly via friction fit).