Toyota Celica 6th Gen ST20x shock boot front
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Replica of the original part - out of production
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- Creative Commons — Public Domain
While restoring my son's Toyota Celica ST 204 1996 model, there are several parts either not available at all or only makeshift alternatives.
This rubber shock boot (fits both front shocks, which KYB astonishingly still produces new) with the original part number 48559-20080 being one example.
After some measurements and CAD work, this model is a perfect replacement. See photo - old cracked part on the left.
I used Siraya Tech TPU 85A, the elasticity and material appearance are about the same, apart from TPU being shinier. I guess TPU 95 would work similar.
Printed on a Core XY printer (Qidi Q1 Pro), I probably would not try it on a bed slinger due to the part swinging around too much when getting larger.
Print settings: no support, raft on build plate, avoid crossing walls, 15% infill. 0.6mm nozzle with 2 walls, or 0.4mm with 3 walls.
Material: TPU, Shore hardness 85-95A, circa 125g. Maybe TPE or PEBA works too.
If you want to modify it yourself, here is the Onshape link: https://cad.onshape.com/documents/032f3bcb35775b38e18ae558/w/ddb1f0c7d4ad8253fca6b55a/e/91639790fff583331b1e0fa7
Happy printing.