Bailey RoBust Scaffolding Pipe Clip – Adjustable Light Mount
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Pre-tensioned clip for 48.3 mm scaffolding pipes, designed to aim the Bailey RoBust light precisely.
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I designed this clip to grip a 48.3 mm scaffolding pipe (1½-inch nominal size).
By using pre-tension to create the gripping force, the clip allows the mounting direction to be adjusted and secured in the desired position.
The Bailey RoBust is roughly rectangular in cross-section (6 × 12 mm) and has a 120-degree light distribution. To make the most of this wide light throw, I needed a reliable grip that would allow me to orient the fixture precisely and direct the light where it is needed.
Filament recommendations: ASA is recommended for outdoor use thanks to its excellent UV and weather resistance. PETG is a good alternative with good toughness and moisture resistance. ABS is also suitable, but offers less UV resistance for prolonged outdoor exposure.
I printed the clip using ASA filament and a 0.4 mm nozzle, with 6 walls to create a fully solid, robust part for maximum strength and durability. These settings provide a strong, reliable grip and help the clip withstand the demands of outdoor use in a construction environment.