Suzuki Samurai Instrument Cluster Bolt Cap (1986)
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TPU cap for the instrument cluster bolt on a 1986 Suzuki Samurai, preventing shorts against metal behind the dash.
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- Printables
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- Automotive
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- Creative Commons — Attribution — Share Alike
A cap for the bolt behind the instrument cluster on a 1986 Suzuki Samurai, so it cannot short against whatever metal sits behind the dash. The original is a rubber-like molded cap; this is a printed stand-in, press-fit over the same bolt.
The part
Measured off my own vehicle. Samurai, SJ413 and Sierra vary by market and year, so measure before you print if yours is not the same.
Size: about 12 mm diameter x 13 mm tall
Drawn in FreeCAD 1.0
Printing
Print it in TPU. It needs to be flexible enough to press-fit tight over the bolt, the way the original rubber cap does. A rigid material would either not grip or crack going on.
Printed upside down, with supports. Everything else can stay at your slicer's defaults: layer height, infill and walls.
Fitting
Press it on over the bolt. It should go on tight; that is the point.
Files
No STL here on purpose. The 3MF is the printable and carries its own units, so it lands in your slicer at the right size. The STEP opens in Fusion, SolidWorks, Onshape and the rest if you want to change a dimension. The FCStd is the FreeCAD original.
License and warning
CC BY-SA 4.0. Attribution to Malcolm Davis Steele; keep derivatives under the same license.
No warranty. This one covers a bolt behind a live instrument cluster: check your own print before you rely on it.
Source and updates: https://github.com/malkam03/printbed/tree/main/suzuki-samurai/instrument-cluster-bolt-cap