Replacement Console for Proform TDF Exercise Bike

This is a replacement console for the Proform TDF exercise bike using a Waveshare ESP32-S3 7inch Capacitive Touch LCD as described in this Github project pfmahoney/Proform_tdf_v2_BLE: Proform BLE v2: replace the iFit display on a ProForm TdF Pro 4.0 with a Waveshare ESP32-S3 LCD (BLE FTMS for Zwift, Rouvy, MyWhoosh)

There are multiple variations of the LCD case depending on your preference.

To use the tablet holder, you will need the matching tablet holder ready adapter. It is recommended to attach some type of non slip material to the tablet holder to help prevent the tablet from accidentally slipping out if bumped. A thin mouse pad cut to size and attached with double sided tape (with rubber side facing out) works well as seen in the attached photo.

The mounting holes on the adapter plate are sized for M3 and M5 heat inserts (see image for locations). The 4 mounting holes on the bike metal plate where the console attaches will need to be slightly enlarged to 5.5mm or 7/32" to comfortably fit the M5 screws.

You will need 6x M3 inserts and 4x M5 inserts.

You will also need 4x M5 screws and 6x M3x20mm screws for the adapter plate, tablet holder and cable cover.

For the LCD you will need 4x M3x25mm screws which pass through the back of the adapter, through the LCD case and into the mounting posts on the back of the LCD.

There is a cable cover version with integrated logo designed for multicolour printing. This has not been tested as my printer does not have an AMS and I have not yet tried printing multi colours manually with a single extruder.

If you print the phone holder, you will need an additional 2x M3 heat inserts and 2x M3 screws (8-10mm long). The phone holder cradle has two sets of holes to attach it to the mount to suit personal preference.

To attach the phone holder cradle mount, first remove the plastic cap on the end of the bike handle bar mount. Use the removed screw and washer from the plastic cap to attach the phone cradle mount to the bike. Ensure the washer is placed between the head of the screw and the 3d printed part to help spread the clamping force of the bolt.

The LCD case files are remixed from https://www.printables.com/model/1306944-waveshare-esp32-s3-7inch-capacitive-touch-display and duplicated from https://www.printables.com/model/1909386-waveshare-esp32-s3-7inch-capacitive-touch-display

The tablet holder will need supports enabled if printed in the orientation as shown in the attached image. The LCD case may need supports under the tapered sections at each end depending on your printer's capabilities.