M3 and M4 Heat-Set Insert Fit Coupons
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Twenty test pieces for comparing M3 and M4 insert pilot diameters and bore orientations.
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Twenty small coupons for comparing heat-set insert pilot sizes and bore orientations with your printer, material and hardware.
- M3 pilot diameters in mm are 3.8, 3.9, 4.0, 4.1 and 4.2.
- M4 pilot diameters in mm are 5.4, 5.5, 5.6, 5.7 and 5.8.
- Each size has a horizontal and a vertical blind bore. The ZIP includes all 20 STL and STEP pairs.
Choose the nominal size range for your insert, then mark the specimens as they come off the bed. Match the material and bore orientation of the part you plan to make. Measure the holes before installing the inserts. Follow the insert maker's procedure and inspect the cooled coupon for deformation, cracking and seating depth. Where the target bore faces the bed, also test the vertical coupon with the opening down.
The cover is an Orion render of the source geometry. The STL and STEP files passed digital geometry checks. Physical fit, slicer settings, insertion strength and working torque remain unverified.
Licence CC BY-NC-SA 4.0. Credit Isaiah Dupree when sharing or remixing.