Layered Tool Cassettes for TSTAK DWST17806
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Three removable tiers of tool cassettes, socket rails, compact holders and matching registration gauges.
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Three layers of removable tool cassettes sized around DeWalt's published 360 × 270 × 240 mm interior for the DWST17806 deep box. Each tier uses four separate 173 × 128 mm cassettes. The body heights are 100, 64 and 48 mm from bottom to top. The stack reaches 214.5 mm including the upper locating pins.
The archive contains 19 designs as STL and STEP. It includes the three cassette heights, six labeled socket rails, holders for a compact ratchet and extension, two small pliers cradles, a hex-key tray, a bit rack and four fit gauges. The file list gives dimensions and example quantities. The gray tools in the CAD pictures are dimensional envelopes.
Start with the two 24 mm registration gauges. Check pin engagement and shoulder seating, then print the full-footprint gauge pair and try it at each intended box position. Print the individual cassettes flat and centered with brim and edge room. The exported models passed digital circular-bed, stacking-contact and removal checks.
The cassettes lift individually. Remove upper cassettes before reaching lower ones. Corner pads support the tiers and the pins locate them. Measure the actual floor, ribs, taper and lid before printing the full stack. This is an unloaded fit prototype with no transport retention or load rating.
[DeWalt's interior dimensions](https://support.dewalt.com/hc/en-us/articles/360012660578-What-are-the-interior-dimensions-of-DEWALT-Tstak-drawers)
Licence CC BY-NC-SA 4.0. Credit Isaiah Dupree when sharing or remixing.