Volvo Key - V40/S40 I (1995+)
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A replacement part for the keybody of a 1995+ Volvo S40 I. Has space for RF-token (immobilizer).
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- Printables
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- Automotive
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- Creative Commons — Attribution — Noncommercial — Share Alike
It's a replacement for (in my case broken) car key body.
Coloring
Just stop the print after 4.4mm printing height and change the filament for the next 0.4mm. before changing back to the initial color for the last 0.3mm. I attached a 3mf and gcode file with those settings
Disassembly of old key:
You have to CAREFULLY remove the plastic casing without destroing the RF-token for the immobilizer. It sits loosly inside the original key casing. I sliced away the casing layer for layer with a cutter/xacto knife. The RF-token just fell out after I removed enough.
The metal part of the key is easier to remove, just cut away the casing until its loose.
Assembly of 3D print:
Fix the RF-token with a dab of glue (superglue/contact cement) in the cutout of the new casing.
Place the metal part in the casing, you can also glue it in for more stability. The printed retaining pin should align it automatically.
The four small holes in the outer ring of the casing are for small pieces of a paper clip or metal wire. They make it easier to align the ring perfectly. Just stick pieces of wire in one half and cut them to ~2mm length.
Glue the halves together with a strong plastic glue (e.g. contact cement).
I use this glue for PLA/PETG and it works just fine: https://www.amazon.de/UHU-46650-Spezialkleber-harte-Kunststoffe/dp/B000QB6HZK
Just clamp the parts together or at least press them for a few minutes and don't move them for a night.