90Ah LiFePo Cell Pack for Camper Vans replacing a Standard 75Ah Acidblock.
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All these ready made LiFePo Cellpacks dont fit under my VW Campervans Drivers Seat.
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The Designs Goal was to to keep the Pack inside the Footprint of an Standard Acid Car Battery. Readymade Packs are always to tall to fit in one of the Batterystorages under the Front Seating of my VW T3.
For the outer Framing use 10mm Wood of your choice or Plexy or something similar. Dimensions of the 5 Pieces: 1x 177x240, 2x 150x240, 2x 150x157
Print Floor, Top and Spacer with soft to medium Flexing Filament, Other Parts with PETG.
Add 4x 90Ah EVE Cells, a Daly BMS. (update: 105 Ah EVE Cells are in the same size now)
Follow the Instruktions to Initialize the Cells (one by one, 3,65 Volt till Ah Reading is permanent Zero. Follow the Instructions to assemble the Cells with the BMS. Add some Copper-flex Cellbridges. “Groundwiring”. Try Brandl in Vienna. I dont trust sheetmetal Busbars, they cannot compensate the possible movement when the Battery is located in my OffroadCamper. Add some wiring from 4th positive terminal post to the positive Battery Terminal at the Top Cover.
Finish Woodframe around the assembled Batterypack.
Completition with 2 Screws M6x35 and 4 M6 nuts being the new Battery Terminals at the top Cover, some Plasticine to secure the Bolts in their Holes , some Ziptie to organize the cabeling and a drip of Superglue to secure the Positive-Negative-Terminal-Covers after installing the Battery.
Have Fun!