1 Pound Sledge Hammer
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A Printable Sledge Hammer
I printed this with a 1mm nozzle, .2mm layer heights with .6mm infill at 99%, total weight is 1.1 pounds. About 6.5 hours for the head and 5.5 for the handle vs. 40 hours just for the head at 4mm nozzle and .2mm layer heights. Obviously you can print it with less infill if you want it more for decoration.
The handle I printed with an old roll of wood filament I had
Print the head so the hole for the handle is up and down for a support free print.
Sand the end of the handle and inside the head a little, apply super glue and assemble, then push or pound the wedge in place to secure everything together.
My printer has a 280x260 build area and the handle fits at a 45 degree angle. If you have a smaller printer you may have to adjust the scale to fit. test fit the wedge prior to assembly or cut off what doesn't fit in because the correct tolerance were modeled in, smaller or larger might need some adjustment. Larger prints might need the handle a percent or two larger to get a tight fit into the head, and vice versa.