APC Back-UPS ES 400VA modification for thicker battery
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This allows you to modify APC Back-UPS ES 400VA to use a little thicker (and more capacious) battery. The original…
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This allows you to modify APC Back-UPS ES 400VA to use a little thicker (and more capacious) battery. The original battery is APCRBC106 (12V 6AH, size: 151x51x94 mm), and the battery to be used is slightly thicker: 151x65x94 mm (there are 7.5AH (APC RBC2) and 9AH (APC RBC17) batteries). I used Panasonic LC-R127R2PG battery, because it remained after replacement from bigger UPS (a pair of them were used there, until one of them died).
Print Settings
Printer:
RepRap Mendel
Rafts:
Doesn't Matter
Supports:
No
Resolution:
0.3
Infill:
100
Filament:
3dplast.biz CoPETblack
Notes:
4 legs (ups-leg.stl) should be better printed using FLEX filament
Step 1
Print ups-bottom and ups-top using any material you like. I used CoPET, but it can be printed using ABS or PLA. Print 4 pieces of ups-leg using some flexible plastic (i used FLEX). The picture below shows all the parts and the UPS to be modified.

Step 2
Remove old battery cover

Step 3
Install the battery

Step 4
Slide ups-top part into the UPS, then ups-bottom part as shown on the pictures below



Step 5
Insert the legs into UPS


Category: Electronics
