Sliding Bevel (Schmiege) with zero Gab

Small sliding bevel optimized for working on small components as it does not have a gab between the blade and stock like normal such tools. 

Of course, it comes at the expense of a more complex construction, as the stock now also needs a slider.

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The printed version is available in two flavors. One for countersunk and an alternative for flat headed screws.

The blade guide is also available in two types. One where a countersunk screw is glued into a larger plate and alternatively one where the plate has a taped hole. 

The latter requires access to tools that allow for creating orthogonal taped holes, which I never managed to quite make. It would however be the more maintainable version (especially for if you make the tool from stacked metal plates).

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Required Hardware:

For Printed Version:

3x countersunk screw (e.g.: ISO10642) M2x10mm 

Alternatively, flat head screws (e.g.: ISO14583) M2x8mm.

Plus blade guide.

For Metal Version

For blade: 120x15x2mm plate (e.g.: stainless steel)

For stock: ~400x20x2mm plate (e.g.: aluminium)

For Blade guide type 1:

• Metal plate (e.g.: stainless steel) 14.5x9x2mm
• Countersunk screw M4x16mm
• Wing nut M4
• Washer 4.2mm

Note: Use epoxy or similar glue to connect the metal plate to the screw. Make sure you roughen up the glue surfaces (i used a dremel with a small spherical burr to add some places for the glue to hold onto)

The screw head is also higher than 2mm. So you will need to grind (or file) it down to fit into the countersunk hole.

For Blade guide type 2:

• Metal plate (e.g.: stainless steel) 14.5x9x2mm
• Threaded rod M4x16mm
• Wing nut M4
• Washer 4.2mm

Use thread lock to fix the wing nut to the threaded rod. 

Alternatively, instead of the wing nut and threaded rod one can use a Wing-screw M4x9mm