Pegboard Shelf/Brackets for 1 pound Nail Boxes
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Pegboard brackets for 1-inch pegboard meant to create a shelf for storing 1 lb/0.45 kg nail/screw boxes.
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So, I can't speak for those outside the US, but in the US, many nails and other fasteners are sold in small 1 lb (0.45 kg) boxes that are generally the same size:
Length: 4.5in/11.43cm
Width: 3.5in/8.89cm
Height: 1.75in/4.445cm
I wanted a convenient way of storing these boxes on my pegboard wall. The solution would require a few things:
- Boxes must be easy to access, i.e. not stacked on top of each other
- Fasteners can be removed without taking the box out of the storage
- Save filament where available
- No supports
These brackets are the solution I came up with. Instead of making an entire shelf, I made a left and right bracket which requires less filament. I went with minimal bracing, but that would still keep the brackets from flexing.
The size of the brackets are (see picture):
Length: 0.9in/23mm
Width: 3.54in/90mm
Height: 2.5in/63.5mm
With these dimensions, and the brackets set 5 inches apart, it will be hold one of these standard size fastener boxes.
The corners have bracing to keep the brackets strong. However, the corners have cut-outs so that the tops of the boxes are not blocked when lifted.
Print Settings (as pictured) and tested*:
Filament: PETG
Layer height: 0.20mm
Infill: pegs: 100%, everything else: 20%
Perimeters: 3
*Important: I have experimented with different printing settings, however, these are the only settings I have tested and verified to work well for holding boxes. If you decide to print using different filament and settings, you do so at your own risk.
I would recommend using a modifier to print the pegs at 100% infill so they are not susceptible to breaking (see picture with Prusa Slicer)
No supports are required if printing with the outside face/edge down on the bed. Again, see picture of Prusa Slicer for an example of how to print both.
Warning: The design is offered free and without warranty. Please use caution when storing something with these brackets. There is always a chance that a print may fail, and therefore, I would strongly recommend testing them first after printing and should not be used in a way where if they failed, that could damage something or hurt someone.