Brompton front wheel flap replacement
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My Brompon is now almost 20 years old, so the originial flap desintegrated more and more. Tape couldn't repair it any…
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My Brompon is now almost 20 years old, so the originial flap desintegrated more and more. Tape couldn't repair it any more, so I designed a replacement and printed it out of TPU. I did not take it out for a test drive yet, but it looks pretty convincing.
I use a printer with a bowden setup. Printing flexible materials is tricky so it looked quite ugly because of a looooooooooooooooooooooooooooooot of stringing. You could sureley print it out of stiffer material, but I'm not so sure, if that would withstand a daily use and break someday.
Print Settings
Printer Brand:
Anycubic
Printer:
All-metal Mega
No
Supports:
No
0,2
Infill:
10%
Filament:
[
](http://www.amazon.com/s?url=search-alias&field-keywords=Anycubic+TPU&tag=thingiverse09-20)[ Anycubic](https://www.amazon.com/ANYCUBIC-Photocuring-Monochrome-Off-line-Printing/dp/B08Q394GQ1?dchild=1&keywords=photon&qid=1617126624&sr=8-3&linkCode=ll1&tag=thingiverse09-20&linkId=bf56b1e55751634fd84c577f300c3e86&language=en_US&ref_=as_li_ss_tl) TPU Black
Notes:
I used 3 wall lines. So part went out more or less solid (if you want to use that term, because it is a soft material).
Remove the stringing
Depending to your asthetical standards, this might take you a while.
Attach to your Brompton
Remove the old flap and screw the new flap in place.
Category: Sport & Outdoors