Simsonn Pro Pedal - Brake Pedal Face
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Pedal face that can be added onto existing pedal to provide a smoother and wider surface
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I sim race in socks, so found the brake pedal on my Simsonn pedals to hurt my feet a fair bit. I couldn't find any replacement brake plates and the ones I did find were more than I was willing to spend. So I set out to make my own, without any real CAD experience. I ended up putting something together, which took me a couple of hours. Lots of tutorials watched on 3d design, but I got there in the end.
The pedal face should be installed on top of the existing pedal, for strength. You will need M5 countersunk screws and you can't use the ones already installed on the existing pedal, as it'll be too short with the added thickness of the face. I had some 38mm bots, but you could probably get away with 25-30mm.
You might also want to turn over the original brake pedal, as that has countersunk holes. Turning it over will give you a flat surface to fasten the pedal face to.
I've been using this for at least 10hrs and have had no issues. Depending on what your layer heights are, you may want to sand the face to smoothen it further.
PLA is fine with this. I used 10% infill.