Bosch GSR 12V battery compartment
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Replacement battery compartment for old Ni-Cd Bosch GSR 12V power drill (I guess it should fit other Bosch tools).
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My drill is Ni-Cd Bosch GSR 12V, but afaik it should fit part numbers 2607335054, 2607335055, 2607335071, 2607335081, 2607335090, 2607335107, 2607335108, 2607335143, 2607335145, 2607335148, 2607335151, 2607335172, 2607335185, 2607335243, 2607335244, 2607335250, 2607335376, 2607335378, 2610910405, 261091405, BAT011, ВН1214Н, ВН1214L, BH1214MH and models 3300К, 3305К, 330К, 3310K, 3315K, 3500, АВS 12 М-2, ABS М 12V, АНS 3 Accu, АHS 4, АНS А Aссu, ASG 52, АТS 12-Р, В2300, В2310, В2500, ВАВS 12V, ВН-1214, GВМ 12VЕS-2, GLI 12V, GSВ 12 VSЕ-2, GSВ 12 VSР-3, GSВ 12VSР-2, GSR 12VЕS-2, GSR 12VЕS-3, GSR 12VЕТ, GSR 12VРЕ-2, GSR 12VSН-2, РSВ 12VSР-2, РSR 120, РSR 12VЕS-2.
I decided to swap elements in old Ni-Cd battery; however, I could not disassemble it without breaking, even with hot air and solvent. So I modeled this case. It fits 6 18650 elements and a BMS board and does not use any single part from original battery. To connect it to the tool passed nickel strips (I used 8mm wide -- it's optimal -- and 0.15 mm thick) through dedicated slits, superglued them to edges on top of the battery and soldered to the battery pack. The upper parts connects to the bottom with screws, the holes are for M3-M4 screws (thread is made while screwing in).
Top part printed in PETG, 5 perimeters, 5 top and bottom layers, 30% infill; no supports, the lid sags a little, but it's generally allright. Bottom part printed in PETG, 3 perimeters, 3 top and bottom layers, 15% lightning infill, no supports as well.