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Banjo Willy
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This is an alternative Banjo Bolt for the airline connection to the ARB bulkhead fitting port on differential housings.
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Model information
- Source
- Printables
- Category
- Automotive
- License
- Creative Commons — Attribution — Noncommercial — NoDerivatives
This is a custom-designed banjo bolt intended for use with ARB Air Locker systems or similar setups. The bolt features 1/8 BSP threads, a cross-hole for fluid or airflow, and a tapered flange that allows an O-ring to seat securely, ensuring a snug fit and improved sealing. It is long enough to still have an O-ring placed at the bottom of the bolt.
Features
- 1/8 BSP Threads: Ensures a secure and reliable fit for connecting to the ARB bulkhead fitting.
- Cross-Hole Design: Optimized for fluid or air passage.
- Tapered Flange for O-Ring Seating: The flange design provides a natural seat for an O-ring, improving sealing without the need for a dedicated groove.
- Customizable Head and Threads: Adaptable for specific projects or builds.
Recommended Print Settings
- Layer Height: 0.1 mm for fine details.
- Wall Loops: 4–6 for enhanced strength.
- Infill: 100% for structural integrity, using rectilinear or lines pattern.
- Material: PETG or CF for high durability; PLA+ for testing and non-load-bearing applications.
- Supports: No supports needed.
Print Notes
- Ensure your printer is calibrated for tight tolerances, especially for the threads and cross-hole.
- The tapered flange supports an O-ring for effective sealing. Test with your specific O-ring dimensions for the best fit.
- For functional use, test the fit and finish.