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Impossible Reuleaux Triangle Bolt with Square Nut & Clicker Mechanism — image 1
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Impossible Reuleaux Triangle Bolt with Square Nut & Clicker Mechanism

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Fidget Reuleaux triangle-shaped bolt with a smoothly threading square nut and a satisfying clicker mechanism

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Model information

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Why does an elephant have round legs? It’s so that it doesn’t fall through square holes!

The bolt is shaped like a Reuleaux triangle, allowing a square nut to thread smoothly around it — an impossible-seeming interaction made real by geometry. A second, a round nut is included, but with a larger diameter.

I recommend printing with 0.15mm layer height with PLA. A 0.20mm layer height might works but could require more effort when threading or break along the layer lines.

Clearance testing

Ensure your printer is well-tuned — ideally capable of printing functional M6 threads. To test clearances before printing the full bolt:

  • Print the end cap and retainer disc.
  • Default thread clearance is 0.1mm inner/outer.
  • If threading is too tight, try larger inner clearances (0.2mm or 0.3mm).
  • If still tight, scale parts with inner threads in X and Y in slicer

If you experience clearance issues with round or square nut try scaling them by a factor of 1.05-1.10 in X and Y axes.

Assembling

  1. Start by screwing the end cap and the ratchet wheel.
  2. Put the clicking ring on the ratchet wheel; a slight rotation can help it click into place.
  3. Screw on the retainer disc.
  4. Now screw the round nut and the square nut on the bolt.
  5. Now you can screw the clicker head and the bolt together.

Model in onshape: link.

 

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