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Press-fit Knurled Knob for Socket Cap Screws - Parametric — image 1
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Press-fit Knurled Knob for Socket Cap Screws - Parametric

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A parameterized, press-fit knob to be used on socket cap screws

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When making a Hadley telescope for my nephew, I ran into the problem of needing an easy way to adjust the screws to align the mirrors. While there are lots of designs for use with hex bolts, I did not find any that would utilize the knurling most socket cap head screws already have.

As such, I created a parameterized press-fit knob. The parameters are seen in the images, above, just undersize the head by about 0.015-0.010mm and you should get a good press fit. I also utilized a soldering iron to “heat-set” some of the knobs, though that was a far more tedious, and dangerous, endeavor.

Otherwise, I found these were great to make minor adjustments, instead of having to utilize an actual hex key.

Of course, they could be used in a myriad of other applications, as well.

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