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Cheappo Filament Sensors

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a lowcost version of Optotap Filament sensors

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Model information

License
GNU General Public License v3.0

Cheappo Filament sensor

Cheappo_FSs

This is a lowcost version of Optotap_filament_sensor. It combines a filament switch sensor and a filament motion sensor but also can be used as encoder in Multimaterial Units.

Optical endstop

The filament motion sensor precision is around 1.5mm.

As Optotap_filament_sensor, there's is version for bontech collet, UM2 or Ecas04 ChFSs

The BOM price is estimated to less than $4. Actually, I can build around 10 of this with the material sourced.

Bill of materials

HardwareqtyNotes
Optical endstop1PBC size is 33x10mm, e.g https://bulkman3d.com/product/optical-endstop/
pin D3 20mm1e.g : 3.0x20mm BMG kit shaft
623zz bearing 3x10x4 mm1 
EPDM rubber O-ring #5 (5.7mm x 1.9mm)2Any OD10mm CS2mm should work, ! EPDM not Silicon
M3 x 10 BHCS2 
M3 x 16 BHCS1M3 x 20 if you wan't to screw it to the frame
Pushfit collet2bondtech collet, UM2 or ECAS04
D2F type microswith1 
M2 x 10 self tapping screw2 
JST-PH 2P header1 
Isopropylic Alcohol (IPA) ! Important : Clean o-rings with IPA to give enough grip

See Optotap_filament_sensor for print settings, assembly and Klipper config

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