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Schwinn Varsity Front Derailleur Shim — image 1
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Schwinn Varsity Front Derailleur Shim

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A shim to fit a Shimano FD4500 onto a vintage Schwinn Varsity

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A shim to fit a Shimano FD4500 onto a vintage Schwinn Varsity.

 

I inherited a crusty 1972 Schwinn Varsity from a hoarder neighbor and have been refurbishing it. The front derailleur was missing and a friend gifted me an old Shimano 4500 derailleur set to get it running again.

There's quite a difference in diameters between the seat tube OD and the derailleur clamp ID, so I came up with a shim for it. 

This is what I came up with after a couple of iterations and tests.

I printed with 100% infill to prevent deforming or crushing. 

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