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Dexcom ONE Patch Cutter – DIY Solution for Diabetics — image 1
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Dexcom ONE Patch Cutter – DIY Solution for Diabetics

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This 3D-printed tool is designed to help people with diabetes easily create their own adhesive patches for the Dexcom ON

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Model information

License
Creative Commons — Attribution — Noncommercial — Share Alike

This 3D-printed tool is designed to help people with diabetes easily create their own adhesive patches for the Dexcom ONE glucose sensor.
It may also be compatible with other glucose sensors that share a similar diameter.

Included Components

Roller holder for fabric tape (designed for 75 mm kinesiology tape)

Circular cutting guide for perfect, consistent patches

Central alignment base for punching the Dexcom opening with precision

This tool offers an affordable, accessible solution for diabetics who want to make custom patches at home using kinesiology tape or similar adhesive fabrics.
It ensures consistent results, can be reused many times, and is especially useful for daily Dexcom users who are tired of paying too much for pre-made patches.

3D Printing Settings

Printer Type: FDM

Material: PLA or PETG recommended

Nozzle Size: 0.4 mm

Layer Height: 0.2 mm

Supports: No

Infill: 25–40% for durability

Print Orientation: Flat on the bed (parts are optimized to minimize warping)

Other Required Parts

8 × M3 screws for assembly (as shown in the images)

4 × standard trapezoid cutting blades

Kinesiology tape (example: PINOTAPE® XL 7.5 cm)

Make sure to use medical-grade adhesive fabric for skin contact.

Added for Makers / Customization

I have also included the original Fusion 360 file (.f3d)
for anyone who wants to modify or improve the design.