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High-Precision Encoder Knob with 1:2 Gear-Down Ratio for Hercules DJ Controller — image 1
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High-Precision Encoder Knob with 1:2 Gear-Down Ratio for Hercules DJ Controller

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3D-printed upgrade adds a 1:2 gear-down mechanism to your Hercules DJ encoder for significantly finer control

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Model information

Category
Audio
License
Creative Commons — Public Domain

Update: Check out my improved model!

Do you want even more precise control over your Hercules DJ gear?
With this design, you’ll get a 1:2 gear-down reduction!
That means for every two rotations of the smallest knob, the large knob connected to your controller makes just one rotation—doubling your precision.

What You’ll Need

  • Print each file once (Base, Large Knob, Medium Knob, Small Knob)

  • 1× 2mm O-ring or rubber band (40–44 mm diameter)

  • 1× 2mm O-ring or rubber band (30–32 mm diameter)

  • 2× M6×10 mm round-head screws

  • 2× ball bearings (6×15×5 mm — inner diameter × outer diameter × height)

  • Double-sided tape

Printing Instructions

No special settings required. Use any solid filament you prefer.
Recommended: 20% infill with 3 walls.
No supports needed.

Assembly

  1. Remove the stock encoder knob from your controller.

  2. Apply double-sided tape around the knob area.

  3. Attach the Base to the controller.

  4. Push the Large Knob onto the shaft.

  5. Insert a ball bearing into both the Medium and Small Knob.

  6. Attach both knobs to the Base using the M6 screws.

  7. Install both O-rings—place the large O-ring first.

I hope you enjoy my design :)

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