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4in to 2.5in Flexible Duct Reducer (100mm to 60mm) — image 1
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4in to 2.5in Flexible Duct Reducer (100mm to 60mm)

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License
Creative Commons — Attribution — Noncommercial — Share Alike

A fully parametric OpenSCAD reducer designed to connect a ~4" duct to a ~2.5" outlet. I built this to adapt the exhaust from a Creality Falcon A1 (~60 mm ID) to an AC Infinity inline fan (~102–103 mm ID). The model uses matched inner/outer chamfers to keep wall thickness even and print support‑free on FDM printers.

You can adjust the inner diameters directly:

inlet_ID  = 103;  // ~4" side inner diameter
outlet_ID = 60;   // ~2.5" side inner diameter

For my setup, 103 mm was slightly loose on the AC Infinity fan; 102 mm would likely be perfect. I tightened the fit with a wrap of painter’s tape and it sealed well.

Printed on a FlashForge Adventure 5M Pro in PLA Pro (grey). No supports required. Print time was about 1 hour.

This was written with the assistance of Copilot, I am constantly blown away of just how easy it is for these models to create OpenSCAD/parametric models for this type of stuff.

As I went to post this it looks like there are a few other models on here, but I didn't find them because I was originally looking for a 4" to 2.5" reducer, if you find yourself trying to use this with a Creality Falcon A1 take a look at some of the other models as well which appear to have arrived at a very similar design.

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