PolyPuck Accessories
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This is a collection of models which enhance the usage of the PolyPuck by W0AEZ.
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Model information
- Source
- Printables
- Category
- Other Ideas
- License
- Creative Commons — Attribution — Noncommercial — NoDerivatives
The PolyPuck
You may purchase the PolyPuck in either completed or kit form at W0AEZ's website at:
https://w0aez.com/products/polypuck
If you want to print your own PolyPuck, you can find it here on Printables:
https://www.printables.com/model/292691-vertical-antenna-tripod-polypuck-v3
Accessories
In all cases, I suggest using PETG, PCTG, ASA or other durable filament based on your preferences. Due to variances in printer setup, volumetric flow, etc. it may be necessary to scale parts up or down slightly.
Rod Caps
To prevent damage to surfaces or bags in which the antenna may be carried, I created a simple rod end cap for the 9.5mm / 3/8" rods required for the PolyPuck. These are easy to print and may benefit from the usage of a brim to stabilize the print. (Also available in 10mm).
SO-239 Adapter Shim
When assembling the PolyPuck it may be necessary to "shim" the adapter on the underside so it does not freely spin within the housing. This part is included in the kids from W0AEZ, but was not included in the files here on printables, so you may need this - it can be scaled up or down as needed. Again, I suggest printing with a brim for stability.
Martin's Not-So-Murderish Spike (MNSMS)
This is a spike set that is designed to be TSA compliant to allow an antenna setup to be taken through TSA in carry-on baggage. The spikes may be used with the spike mount under the PolyPuck or as tripod spikes. Obviously they are not as robust as using metal rods or a metal spike, but it certainly reduces the overall weight of the setup which was one of my primary goals. To achieve the desired strength and rigidity, a non-PLA carbon-fiber filament should be used. In my testing I used PETG-CF. Print it with at least 6 walls (preferably 10 walls) and at least 30% infill - it will not be strong enough with default settings.
3/8 Tubing Plugs - Flat and Pointed Ends
Did you know that using hollow 3/8 stainless tubing significantly reduces the overall weight of your antenna kit? 3/8 stainless tubing weighs 1/3 of what solid stock does. But when you use it, you may wish to plug the ends of turn one of the tubes into a ground spike or add a flat plug to prevent scratches and damage from the bare end of the tubing - so I created the attached tubing ends in flat and point form. If you prefer typical caps, those were mentioned above. They should fit pretty snug, but if not, a bit of super glue or epoxy holds them in just fine.
Rod Organizer
This nifty part keeps your sections neatly organized - particularly helpful if you don't want everything banging around in a bag.
PickupPolyPuck
This is a simple usage of the PolyPuck to embed it into a trailer hitch bar, which can facilitate antenna setups when operating portable with a vehicle. Assembly process is the exact same as the stock Poly Puck. It is very sturdy, as I have used it with a 25' telescoping whip. I suggest 6-10 walls with 30-40% infill.
Here's a non load-bearing hitch pin you can use with this setup: https://www.printables.com/model/613449-non-load-bearing-hitch-pin-decorative-only
Flagpole Base PolyPuck
This is a simple usage of the PolyPuck to embed it into a cylinder which fits snugly into a drive-of flagpole base which can facilitate antenna setups when operating portable with a vehicle. Assembly process is the exact same as the stock Poly Puck. It's specifically designed to fit the "Tire Mount for Portable Flagpole- Standard" - It is very sturdy, as I have used it with a 25' telescoping whip. I suggest 6-10 walls with 30-40% infill.